Concrete Technology

Rheodynamic sets new standards

Concrete is the most widely used man-made product in the world, and is second only to water as the world's most utilised substance.

Slightly more than a tonne of concrete is produced each year for every human being on the planet - some six billion tonnes per year.

In its simplest form, concrete is a mixture of cement paste and aggregates. The paste, composed of cementitious materials and water, coats the surface of fine and coarse aggregates (sand, gravel, and other materials) and binds them together as it cures and hardens into a rock like mass known as concrete.

A key advantage in the use of concrete is that it can be formed into virtually any shape in its plastic state and is strong and durable when hardened. These properties make concrete the most diverse and common construction medium, and explain why concrete is used to construct all civil building structures today.

The key to achieving durable, quality concrete lies in the careful control of its production process, and basic components.

These are:

  • Cement - Portland cement, the most widely used cementitious ingredient in today's concrete, and comprises atoms of calcium, silicon, aluminium, iron, and oxygen.

  • Aggregate - Aggregates are primarily naturally-occurring inert granular materials such as sand, gravel, or crushed stone. However, technology is developing to include the use of recycled materials and synthetic products.

  • Water - The water content and chemicals dissolved in it are crucial to achieving a quality concrete.

  • Chemical admixture - Chemical admixtures are the ingredients within a concrete other than Portland cement, water, and aggregates that are added to the concrete mix during mixing. Admixtures are used to reduce the water demand, retard, or accelerate the set, or improve specific durability characteristics.

  • Supplementary Cementitious Materials - Supplementary cementitious materials, also referred to as mineral admixtures, generally contribute to the hardened properties of a concrete through hydraulic or pozzolanic activity. Typical examples are natural pozzolans such as fly ash, ground granulated blast furnace slag, and silica fume.

    Developments in admixture technology and the use of pozzolans has led to improved concrete strengths and durability. This, in turn, has allowed for the design and construction of some of the world's most challenging structures.

    Many of these modern structures are in the Middle East, which has one of the most aggressive climates in the world.

    Designing and ensuring that these structures are durable enough to withstand such a harsh environment throughout their design life is of paramount importance.

    Failure to do so could lead to additional costs prior to the end of the structure's life cycle.

    Typically, we now see structures that utilise the benefits of high performance concrete (HPC), thinner sections and taller, more slender structures or elements.

    However, such buildings are often heavily reinforced and this, in conjunction with a more slender, or thinner section, can lead to problems with placement, and in particular compaction.

    All concretes rely on compaction to ensure that they attain the designed properties. Failure to fully compact a concrete can lead to costly repairs, delays in the construction program, and, in extreme cases the need to completely replace an element. It also may affect the long-term performance of the structure.

    Even conventional mix designs using superplasticisers require vibration to ease placement, and ensure compaction of the concrete. In addition, they can be prone to segregation and plastic settlement.

    The requirement for Rheodynamic concrete is therefore to have concrete that flows freely, yet is stable and can spread readily into place filling the formwork without the need for any consolidation, fully encapsulating the reinforcement, whilst achieving the designed performance parameters.

    Using Glenium admixture technology it is possible to produce Rheodynamic concrete, which is, without doubt, the positive answer to durability problems, thanks to the multitude of diverse benefits that derive from its use.

    In the fresh stage, Rheodynamic concrete guarantees high fluidity whilst resisting segregation and can therefore be placed without the need for vibration. It also addresses difficult situations; for example, thwith the division's objectives, Senior added.

    A brochure will be brought out later in the year.

    "We are also the first airline tour operator in the region to offer many interline destinations, working with other quality carriers. This means that newly requested destinations such as Spain and Ireland are also being included," he said.

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    According to Senior, Duba external agents, such as chlorides, therefore becoming a very durable concrete.

    Thanks to this new technology, it is possible to guarantee the structural performance over its design life, ensuring a saving of resources.

    Rheodynamic concrete offers significant advantages for all different user categories: building owners, architects and design engineers, readymix producers, the precast industry and building contractors.

    The advantages to the designer and building owner are:

  • Guaranteed durability,

  • Guaranteed high performance,

  • Innovation in design, and

  • Reduced life cycle costs.

    The advantages to the readymix concrete producer are:

  • Optimisation of equipment,

  • Faster turnaround times, and

  • High quality product.

    The advantages to the precast manufacturer are:

  • The elimination of vibrators.

  • Reduction of energy costs,

  • Increased productivity,

  • Excellent surface finish,

  • Reduction in remedial costs, and

  • A better working environment.

    The advantages for the building contractor are:

  • Savings in labour, energy and plant,

  • Increased productivity,

  • Better product quality,

  • Elimination of remedial costs, and

  • A better working environment.

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